MAY WE KNOW 'YOU' PROFESSIONALLY ? MANAGER
MAINTENANCE ( INSTRUMENT )
MAY – WE – KNOW “YOU”
PROFESSIONALLY ?
NAME :
POSITION : Manager Maintenance (Instrument)
CLIENT :
DATE :
A. What are “You”
responsible/accountable for in your current assignment
(Tick the appropriate one)
ACTIVITY
(Completely Responsible / Partially Involved / Not Responsible)
- Routine instrument maintenance job in Chemical
industry
- Trouble shooting
- Instrument maintenance budgeting and cost control
- Co-ordination activities of instrument maintenance
- Maintenance record keeping / maintaining
- Spares indenting and requisitions
- Inspection and approvals of spares / consumables
- Distribution and supervision of maintenance jobs to
various technicians
- Maintenance of DCS modules
- Installation / erection of Instruments
- Preparation of trip logic and its implementation
- Preventive maintenance / monitoring of instruments
- Manpower planning / budgeting
- Participating in committees (e.g. safety committee,
canteen committee etc.)
- Appraisals of persons working under you
B. Job Knowledge
(Tick the appropriate one: I Am
an Expert / I Have a Good Understanding / I Am Not Quite Familiar)
1. Maintenance of following:
a. Pneumatic instruments:
- Diaphragm operated control valves
- Cylinder operated valves
- Pneumatic transmitters
- Air filters
- Air regulators
b. Electronic instruments:
- Transmitters
- I/V to P converters
- Gas analysers
- PLC’s
- Controllers
- Switches
c. Maintenance of:
- Level trolls & indicators
- Level switch
- Pressure gauges & indicators
- Temperature gauges & indicators
- pH measuring devices
- Float type level indicators
- Weighing machines / bridges
- Thermocouples / Resistance thermometers
d. Maintenance of various
types of valves:
- Ball valves
- Gate valves
- Globe valves
- Butterfly valves
- Needle valves
e. Materials of construction:
- S.S (304, 304L, 316, 316L, 321 etc.)
- C.S
- Aluminium
- Glass lined / teflon lined
2. Familiar with codes and
standards:
- ASME
- TEMA
- API
- Indian standards (IS 2825, IS 803 etc.)
- ANSI
- IBR
3. Knowledge of following
regulations:
- Factory act / rules
- IBR
- Explosives act / rules
- Pollution
- ID act / rules
- Standing orders
- Gas cylinder rules
C. Familiarity with Management
Techniques
(Tick the appropriate one: Have
Used the Technique / Theoretical Familiarity / Not Aware Of)
- A-B-C analysis
- Bar chart
- PERT / CPM
- TQM
- Time and motion study
- Inventory control
- SWOT analysis
- ISO 9000
- Management by objective
PAGE 6
D. Your Organisation and Your
Responsibility
Name of the Company :
Last year’s Sales Turnover :
Employee Strength :
a. Workmen :
b. Staff :
No. of person in Personnel Dept.
:
a. Officers incl. Managers :
b. Other Staff :
Organisation Chart
(My Boss)
⬇
(Myself)
⬇
People reporting to me
(Blank boxes for hierarchy
structure)
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